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The material at a glance

Natural-fibre composite — lightweight design from a renewable raw material.

What NFRP is, how it is built up, where it performs technically — and where its limits are. An overview for engineering and procurement.

Definition

What is a natural-fibre composite?

A natural-fibre composite — NFRP for short, also called natural-fibre-reinforced plastic — consists of two components: a polymer matrix and reinforcing fibres of plant origin. The fibres carry the load, the matrix transfers it between them and protects them from environmental influences.

The principle is the same as for glass-fibre-reinforced plastic (GFRP). The difference lies in the reinforcement: it comes from hemp or flax instead of molten glass — with noticeable consequences for density, damping and CO₂ footprint.

  • Lower density than glass fibre (~1.3 versus ~1.9 g/cm³)
  • Natural damping — quieter, calmer components
  • Biogenic, European raw-material base instead of mineral extraction
  • Mechanical properties comparable to GFRP in suitable applications
Construction

Fibre, matrix and core.

An NFRP part is not made from one material but from a coordinated build-up. The load case decides which fibre form is used.

NFRP sandwich layup

Typical layer build-up

  • Topcoat / gelcoat for a defined surface
  • Natural-fiber reinforcement (e.g. industrial-hemp nonwoven)
  • PU core for stiffness at low weight
  • Local reinforcements & inserts as needed

The matrix

It transfers the load between the fibres, gives the part its shape and protects the fibre from moisture and weathering. Moisture and fire behaviour are set deliberately through the resin system and additives.

Fibre forms

Non-woven

Randomly laid fibres for flat components with uniform properties.

Woven fabric

Interwoven fibres for parts carrying loads in several directions.

UD non-crimp fabric

Unidirectionally aligned fibres for targeted reinforcement along the load path.

Properties

NFRP in comparison.

The figures show where the material has its strengths: weight, damping and CO₂ footprint.

Property
Fibryx NFRP
GFRP
Aluminum
Density [g/cm³]
1.3
1.9
2.7
Damping
high
medium
low
CO₂ footprint
2.7
8.55
13.92
Raw material base
renewable
mineral
ore mining
Application

Where NFRP is used.

The focus is on large-area cladding, visible and functional parts in vehicle and machinery construction — wherever surface area, weight and finish come together.

Limits

Where NFRP is not the right choice.

A material is only as good as its fit to the application. We clarify these points before every project.

Highly loaded structures

Where maximum stiffness and strength at minimum weight are required, carbon fibre remains the technically correct choice.

Moisture and weathering

Natural fibres react to moisture. Resistance is set deliberately via the resin system, additives and layer build-up — that belongs in the design, not at the end.

Fire requirements

Fire behaviour can be adjusted through additives in the resin system. Requirements in rail applications, for example, are assessed at the concept stage before a part is designed.

Replacing an existing GFRP part?

Then the question is less what NFRP is — and more whether the switch pays off for your part.

Frequently asked

Good to know about NFRP.

What does the abbreviation NFRP stand for?
NFRP stands for natural-fibre-reinforced plastic. The terms natural-fibre composite and natural-fibre reinforced composite are equally common. In each case it means a composite of a polymer matrix and plant-based reinforcing fibres.
Which natural fibres are used technically?
In industrial lightweight design mainly industrial hemp and flax. Both are grown and processed in Europe. Depending on the load case they are used as non-woven, as woven fabric or as unidirectional non-crimp fabric.
How does NFRP differ from GFRP?
Not in the construction principle, but clearly in the properties: NFRP has a lower density, damps vibration and noise better and is based on a renewable rather than mineral raw material. Mechanical properties are comparable in suitable applications.
Which components is NFRP suitable for?
Primarily large-area cladding, visible and functional parts: hoods, front skirts, roof shells, side cladding, flaps and interior modules — this is where the lower density has the greatest effect.
Is NFRP suitable for series production?
Yes. What matters is that material and manufacturing process are designed together. We produce NFRP parts in reproducible series quality using wetpreg moulding.

Let's talk about your component.

Send us a drawing, an existing GFRP part or an idea — we'll get in touch and assess the potential for natural fiber composite together.

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